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iSet smart plastics | Condition monitoring and predictive maintenance in a single set

Energy chain system:i.Sense and i.Cee for gliding applications

Complete set includes:
i.Sense components for condition monitoring:
EC.P, EC.B, i.Sense: module II, connection cables,
and
i.Cee components for predictive maintenance:
i.Cee:plus module II, i.Cee dashboard, SMS module, wear sensors

Application parameters:
Sliding e-chain
Centre fixed
Switch cabinet position at the moving end or fixed end
Motion profile recording via customer PLC

Areas of application:
Production lines, assembly halls, indoor and outdoor cranes, sewage treatment plants, material handling, automotive production

Shop

3D-CAD

Assembly instructions

White paper

Parts list

Article designation	Example picture	Quantity
EC.P sensors		1 x MAT904120364 1 x MAT904120354
EC.B Sensor Type A		1 x IS.EC.B.SU.02.A
i.Sense universal module 4 sensor		1 x IS.EC.U04.01.01.0.BETA
i.Cee: local DIN top-hat rail module		1 x IS.PLUS.01.01.0.BETA
Connecting cables		2 x CF10.03.05.INI 1 x CF10.02.04

Features and benefits

Only the intelligent networking of the individual components creates the right basis for predictive maintenance concepts. The central element of this system is the i.Cee software. This software, in conjunction with sensors on the energy chain, transforms our products into smart products.

This upgrade enables you to determine the maximum service life of your igus product, and the i.Cee system specifies the perfect time for servicing.

Continuous pull/push force monitoring with i.Sense EC.P sensors
Energy chain monitoring for breakage (i.Sense EC.B)
Evaluation of the sensor data in the module
Lightning-fast information to the PLC when there are unusual events
Service life calculation based on actual usage (determined with wear sensors)
Maintenance management
SMS - Alerting

Industry 4.0: real-world examples

Customer applications with smart plastics

Linear robots

Integration of smart plastics sensors into the energy supply system ensures that up-to-date condition data are supplied to the customer's condition monitoring system at all times.

Güdel Deutschland GmbH

To the application report

Aluminium oxide production

"If chain movement is excessively hindered by dust or dirt, push/pull monitoring shuts down the system before any damage can occur."

Aluminium Oxid Stade GmbH (AOS)

To the application report